The Life Of A Corrugated Box

The current trend peculiar to nearly all production and shipping industries is that they rely heavily on corrugated boxes.

Consider this: practically everything we touch and see such as food items, electronics, wares, etc. has been shipped, delivered, and/or received in a brown box.

For most business in the food industry, this type of packaging is significant. Therefore, It's essential to understand every step of how corrugated box manufacturers create their products in order to better how we carry goods from one place to another.

The Service Life of Packaging Using Corrugated Boxes

Due to the material's ability to be recycled, many business organizations make use of corrugated boxes. Because it has a high ratio of reusable materials that may be recycled repeatedly.

But where does the creation of a corrugated box start?

 Raw material selection

The best starting point is with trees because they are employed in the production of corrugated boxes.

Trees are felled and taken to the paper factory, where they can be processed into a pulp through machines and chemical reagents.

The corrugated paperboard is created during this stage. The box's exterior is composed of softwood pulp. They are flat and slick.

 The corrugated machine is used to create the inner lining, often known as fluting.

 The pulping stage

At the paper mill, the kraft process is used to transform the wood into paper.

Firstly, Tree trunks are processed into wood chips, and then the wood is subjected to chemical treatments that cause the wood to decompose into a fibrous or threadlike pulp.

The fibers are transferred to the paper machine for formation, pressing, firing, and rolling into large, bulky coils of brown craft paper after pulverizing and processing.

 Fluting

The paper rolls are loaded into the corrugated roller machine to produce the undulating paper stock in the midsection.

It's fascinating to remember that hats and shirts once had ruffles added using corrugated rollers, which have been in existence since the early 1800s.

The liners are attached to both sides of the paper using adhesive after it has been through the corrugator. The corrugate has finally been assembled, trimmed into the required box form, and is prepared to be packaged, wrapped, and dispatched for delivery.

 Utilization

The food and shipping sectors are the two major fields that employ corrugated cartons.

Being inexpensive to build, corrugated boxes offer sturdy support for the goods housed inside, protecting them throughout delivery.

This kind of packaging is not only durable, affordable, and budget-friendly, but it is also safe for food.

Eco-friendly gelatin sealers are frequently used in the construction of corrugated boxes, rendering them safer for use as food storage containers and healthier for the general environment.

 Recycling

Corrugated boxes are recycled after being used and returned to the paper mill in a separate shipment. There, the procedure starts over.

All pigmentation and compounds are taken out of the corrugated paper box before it is submerged with various chemicals to decompose it. Afterward, it is combined with new fibers, the crumbled papers are transformed into brand-new corrugated boxes.

Corrugated boxes are among the most environmentally friendly and economically advantageous types of packaging since they can be recycled as many as eight times.

Utilizing environmentally friendly adhesives, such as gelatin- or liquid-based adhesives makes recycling much simpler and safer for the environment.

Partner with us for top-grade corrugated boxes

Sustainable development is essential as local and worldwide commerce depend more on the efficient and speedy transportation of commodities and products through corrugated boxes.

Please get in touch with us if you'd like to find a way to make your packaging more environmentally friendly and sustainable. We'd be happy to help.